Warning Letter - Oregon Canned Food Manufacturer

An Oregon canned food manufacturing company was issued a Warning Letter from FDA for inadequate responses to the FDA inspection report (483) that they were issued regarding low acid canning procedures.  With low acid canned food, there are specific regulatory requirements that must be met including having approved processes, filing those processors, controlling the process, and collecting the appropriate documentation.  (LACF Regulations).

• Non-validated venting process for the retort.
• Failure to record critical data including potato dimensions, cooling overpressure time and temperature, and headspace.
• Failure to identify deviations from the filed schedule
• Failure to record the results of visual examination of the container closures at intervals of sufficient frequency to ensure proper closure

The primary issue of not following strict procedures is the risk of Clostridium botulinum growth and toxin production.

FDA Warning Letter
https://www.fda.gov/ICECI/EnforcementActions/WarningLetters/2017/ucm571602.htm

Oregon Wild Berries, Inc. 8/9/17

FDA Releases Food Safety Plan Builder

FDA has provided a Food Safety Plan Builder which is an input driven tool that helps one to document and organize their company's Food Safety Plan.

While some may like having such a tool, I find it more difficult in some ways.  For one, you have to have all of your information ready as you input the data.  It is almost better to have your plan written before inputting for ease.  Second, it is hard to keep an overview of what you have written since with this, you are going step by step.  Lastly, it put the document into a format that is not as easy to change as if you used Word or Excel.

So this is not going to be something I recommend. I find it much easier to use open forms that are easy to add information, modify that information, or visual your plan when working on it.  I also prefer having my documentation in a format that will always be available, and for me, I prefer working in Excel for tables and Word for policies and procedures.

But take a look and let us know what you think.
Download the Food Safety Plan Builder Tool

Food Safety Plan Builder
https://www.fda.gov/Food/GuidanceRegulation/FSMA/ucm539791.htm

Canadian Firm Recalls Fully Cooked Chicken Skewers for Listeria Contamination

A Canadian firm is recalling fully cooked chicken skewers for Listeria.  The Listeria was discovered during FSIS import inspection.  Product had been shipped to retail locations in Arizona, Connecticut, Florida, Illinois, Maryland, Michigan and Texas.


USDA FSIS Recall Notice
https://www.fsis.usda.gov/wps/portal/fsis/topics/recalls-and-public-health-alerts/recall-case-archive/archive/2017/recall-095-2017-release
Expresco Foods Inc. Recalls Chicken Skewer Products Due to Possible Listeria Contamination
Class I Recall 095-2017
Health Risk: High Aug 23, 2017
En Español
Congressional and Public Affairs Mitch Adams (202) 720-9113 

Press@fsis.usda.gov

Packaged Frozen Cherries from Turkey Recalled for Listeria

Sunrise Growers Inc. a subsidiary of SunOpta Inc’s subsidiary, is recalling frozen organic dark sweet pitted cherry products due to the potential to be contaminated with Listeria monocytogenes.  The issue was discovered during routine testing by Sunrise Growers.

Not directly stated in the announcement is that the product is imported from Turkey (printed on package) and distributed within the US.  So this is a supplier control issue, and knowing how well the packer of this product controls Listeria in the processing environment.  The distributor did testing, but it appears that product had already been distributed.  So was a sample and hold procedure in place?

While Listeria will not grow on the frozen cherries, the concerns would be related to the level of Listeria on the cherries and how the application for using cherries. The risk increases with a higher level of Listeria present and if the cherries will be used in 1) RTE applications such as a fruit smoothie and 2) in a matrix that will allow for growth, (if the blended smooth has a sufficient PH and 3) that product will be held for a sufficient time to allow for growth...someone leaves that smoothie on their desk all day.

FDA Recall Notice
https://www.fda.gov/Safety/Recalls/ucm572971.htm
Recall of Certain Frozen Organic Dark Sweet Pitted Cherry Products Due to Possible Contamination by Listeria Monocytogenes
For Immediate Release
August 23, 2017

Salmonella Cases Linked to Backyard Chickens Continues to Increase

Chickens can carry Salmonella, and if you raise chickens, you need to be aware of that you have an increased risk of Salmonella infection.  But as the backyard chicken craze continues, more people are becoming infected with Salmonella.

CDC has a nice publication regarding backyard flocks - https://www.cdc.gov/Features/SalmonellaPoultry/index.html

Follow these guidelines - including washing your hands after handling birds -  and you will reduce your risk.

CDC Outbreak Notice
https://www.cdc.gov/salmonella/live-poultry-06-17/index.html
Multistate Outbreaks of Human Salmonella Infections Linked to Live Poultry in Backyard Flocks, 2017
Posted August 21, 2017 11:00 AM ET

Outbreak Advisory
961  Cases
48 States
215 Hospitalizations
1 Death

Firm Recalls RTE Sausage After Accidentally Shipping Product on Hold for Listeria

A Wisconsin firm is recalling fully cooked sausage patties after product being held for potential listeria contamination was accidentally shipped.  "The problem was discovered when firm’s routine testing indicated positive results for Listeria monocytogenes. The products were on hold at a distribution center, however, the products were inadvertently shipped. There have been no confirmed reports of adverse reactions due to consumption of these products."


USDA Recall Notice
https://www.fsis.usda.gov/wps/portal/fsis/topics/recalls-and-public-health-alerts/recall-case-archive/archive/2017/recall-094-2017-release
News Release
Fair Oaks Farms, LLC Recalls Pork Sausage Patties Due to Possible Listeria Contamination 
Class I Recall  094-2017
Health Risk: High
Aug 22, 2017
En Español
Congressional and Public Affairs  Mitch Adams  (202) 720-9113
Press@fsis.usda.gov

FDA Warning Letter - King of Pops - Nasty Food Operations Exposed

FDA issued a warning letter to a GA firm after that firm inadequately responded to the findings of an FDA inspection.

The findings - pretty nasty especially considering this company is producing ready-to-eat foods, and if we had to guess because they are ice pops, will be eaten by children.

• Rodent droppings throughout the facility.
• Food residues on equipment
• Untreated and unsanitary floors
• Improper glove usage - not changing gloves after touching unsanitary surfaces.
• Inadequate floor drainage leading to standing water
• Table top surfaces not of sanitary construction - not cleanable.
• Not removing debris from production area in a timely manner.
• Large gaps in facility capable of allowing pests in.
• Exposed glass light bulbs in production areas.

Looking at the facility, it appears to be just a bad looking retail location.

But looking at the website, you can see it is a much larger operation.  Started by some young corporate-dropout types, it looks as though they never took the time to learn about safe food processing, or the need to implement food safety systems.

FDA Warning Letter
https://www.fda.gov/ICECI/EnforcementActions/WarningLetters/2017/ucm572052.htm
August  3, 2017

This Week in Mislabeled Products - 8/12/17 - 8/18/17

A very solid week of mislabeled items with 8 different entries.  Each has its own reason for error.

A MN company is recalling their Vanilla Cherry Pecan Muesli 12 oz. pouches because it may contain undeclared almonds. "The recall was initiated after it was discovered that the product containing almonds was distributed in packaging that did not reveal the presence of almonds. Subsequent investigation indicates the problem was caused by a temporary breakdown in their manufacturing partner’s production and packaging processes."  So, the co-packer screwed up.

A NJ establishment, is recalling approximately 1,719 pounds of chicken caesar salad products due to misbranding and an undeclared allergen - the product contains wheat which is not declared on the product label.  "The problem was discovered when the establishment received notification from the sole retailer of the chicken products that the incorrect ingredient label was applied to the chicken caesar salad products.  The ingredient label has a statement that the products were made without gluten containing ingredients, however, the Chicken Caesar Salad contains croutons made with wheat, and thus the wheat allergen was not declared on the label"  Ah...those darn croutons.

A NY company is recalling its 14 ounce packages of "CALIFORNIA ALOHA MIX" because they may contain undeclared tree nuts (Almonds, Walnuts and Cashews).  "The recall was initiated after routine sampling by New York State Department of Agriculture and Markets Food Inspectors and subsequent analysis by Food Laboratory personnel revealed that the tree nut containing product was distributed in packages that did not reveal the presence of tree nuts (Almonds, Walnuts and Cashews)."  This looks to be a case of cross contact, probably in the packaging process.  NOTE - this product does have the precautionary label - "Manufactured in a facility that processes/packages products that contain peanuts, tree nuts, milk, soy, and wheat."  (picture of label below).

An IL based distributor, is recalling its 7 ounce and 14 ounce packages of “Gazab Green Raisins (Chinese)”, because it may contain undeclared sulfites. "The recall was initiated after it was discovered that the sulfite-containing product was distributed in packaging that did not reveal the presence of sulfites. Subsequent investigation indicates the problem was caused by a product packaging process when creating labels."  So the company was using generic packaging with print-on-demand labels.  Easy for these labels to not be checked well enough when being input into the machine and when selecting the right label code when printing.

A St. Louis supermarket chain is recalling two deli items due to the presence of undeclared fish (bonito, cod), undeclared lobster, crab, and shrimp in scampi butter and undeclared soy and wheat in cabernet grille butter. The recall was initiated after it was discovered by store personnel during an internal audit. "Subsequent investigation indicated the omissions were the result of ingredient changes in the products".

Litehouse Inc.. a WA based company, is voluntarily recalling a limited quantity of its OPA by Litehouse Ranch because it may contain undeclared eggs.  "The recall was initiated after it was discovered that product containing egg was distributed in packaging that did not reveal the presence of eggs. Subsequent investigation indicates the problem was caused by a packaging error."

Another WA establishment, is recalling approximately 4,805 pounds of poultry products due to misbranding and undeclared allergens. The products are mislabeled as Chicken Chile Verde that contain milk and soy, but contain Turkey Meatloaf, which has additional allergens, eggs and fish (anchovies), that are not declared on the product label.  The problem was discovered after the firm received consumer complaints of the wrong meal inside the retail boxes.

A Colorado company is recalling boxes of Chocolate Chip Cookie Mix because it may contain undeclared milk .  "The recall was initiated by Madhava Natural Sweeteners after it was discovered that one ingredient in the chocolate chips may include a milk product."

FDA Recall Notice
https://www.fda.gov/Safety/Recalls/ucm571561.htm
Dierbergs Markets Issues Allergy Alert on Undeclared Fish (Bonito and Cod), Lobster, Crab, Shrimp, Soy and Wheat in Product
For Immediate Release
August 14, 2017

Canada - Norovirus in Raspberry Mousse Cake

In Canada,  a norovirus outbreak associated with Raspberry Mousse cakes has been reported.  The suspect product had been shipped throughout Canada.  There is not much more information available including how the product came to be contaminated.

While the raw materials may have been contaminated, it seems much more likely that this situation is the result of a norovirus-infected employee handling the finished product.  People who become infected with norovirus illness can develop symptoms as fast as 12 hours after exposure and those symptoms can last 24 hours or longer.  These symptoms include vomiting, diarrhea, nausea and stomach cramps. As they shed the virus through either portal, (and even after they are feeling better), the virus can get on hands or other surfaces, where it can makes its way to the food.   On surfaces, it can last for weeks, unless that surface is properly cleaned.  This is why it is critical to have sick employees (especially those who are vomiting, have diarrhea or jaundice), stay away from food.

CFIA Release

http://www.inspection.gc.ca/about-the-cfia/newsroom/food-recall-warnings/complete-listing/2017-08-16/eng/1502920045247/1502920045783
Updated Food Recall Warning - Raspberry mousse cakes recalled due to norovirus 

Recall date: August 16, 2017 

Reason for recall:  Microbiological - Other Hazard classification:
Class 3 Company / Firm:
Industry Distribution:
Alberta, British Columbia, Manitoba, New Brunswick, Newfoundland and Labrador, Possibly National, Quebec, Saskatchewan Extent of the distribution: