Soylent Product Recalled Again, This Time for Allergen Issues

The LA company that sells the meal replacement called Soylent is recalling product due to undeclared allergen, in this case, milk in the form of whey powder. It seems that a small amount of whey powder may have been incorporated into a one lot of product. This occurred during manufacturer by their third party facility (contract manufacturer).

This company recalled product seven months ago after a number of illnesses were reported which may have been linked to the product.

FDA Recall Notice

https://pennstatefoodsafety.blogspot.com/2016/10/venture-capitalist-start-up-soylent.html
Soylent Issues Allergy Alert On Potential Undeclared Milk in Soylent 1.8 Powder
For Immediate Release
April 24, 2017

Jalapeno Potato Chips Recalled After Supplier Recalls Flavoring for Salmonella

Frito Lay is recalling Miss Vickie's Jalapino Flavored Potato Chips after the seasoning "supplier’s recent recall of a seasoning blend which includes jalapeño powder that could contain Salmonella." No other flavors are impacted and there have been no illnesses to date.

Here is where a supplier control is critical (a supplier preventive control). You have an ingredient that will be added post-process, and so would be considered RTE (ready-to-eat).  The supplier of this spice should be working with their suppliers, especially if they are purchasing processed spices. Relying on a COA may not be enough, especially where products are made and shipped in JIT type processes.

FDA Recall Notice
https://www.fda.gov/Safety/Recalls/ucm554447.htm
Frito-Lay Recalls Jalapeño Flavored Lay’s Kettle Cooked Potato Chips and Jalapeño Flavored Miss Vickie’s Kettle Cooked Potato Chips Due to Potential Presence of Salmonella
For Immediate Release
April 21, 2017

Frozen Hash Browns Recalled Due to Potential of Golf Balls

UPDATE - 4/26  Recall expanded to include Wegman's brand.

McCain Foods is recalling frozen hash browns because they may be contaminated with extraneous golf ball materials.  It seems that the golf balls may have been picked up during harvest and made their way through the slicing operation.

This is the type of issue where one would need to revisit their HACCP plan and made a determination on whether this type of hazard needs to now be included in the hazard analysis.

The HACCP team will need to tee up this discussion and determine whether or not this is a long shot to occur again.  It would be a mistake to putt it down the road for later discussion,  A big driver will be prevention of further recalls, which can cost a lot of green.  Certainly a slice of the ball can result in injury, such as causing a divot in someone's mouth or causing someone to choke, and this can result in further penalty.  The team will need to have a well planned approach and take a solid stance, and avoid a bunker mentality.

FDA Recall Notice

https://www.fda.gov/Safety/Recalls/ucm554452.htm
McCain Foods USA, Inc. Recalls Frozen Southern Style Hash Browns Due to Possible Health Risk. Product is Sold and Distributed Under The Roundy’s and Harris Teeter Retail Brands.
For Immediate Release
April 21, 2017

CDC Study - Allergen Control in Restaurants?

In a CDC study published in MMWR, researchers found that less than half of the restaurant staff members have been adequately trained on the food allergies in a foodservice operation - knowing what are the food allergens, how to prevent cross contact, and what to do if someone has a food allergy.  They also found that few restaurants had separate equipment or areas designated for the preparation of allergen-free food.  One fourth of surveyed managers reported having no ingredient lists or recipes for menu items.

Is there an expectation that all restaurants will have a true allergen control program?  Having an allergen control program that actually controls allergens can be difficult for food establishments, especially smaller ones.  At the least, foodservice workers should know the food allergens used in an establishment and whether their establishment can actually control allergens.  It can be a bigger mistake to say you are controlling allergens and are really not.  Challenges for restaurants include a wide variety of food served, limited space and equipment, high volume of product flowing through the kitchen at any given time, and higher staff turnover.

In talking with many people who have severe food allergens, the burden often falls on them to either avoid food establishments or to ask the right questions when ordering food.

CDC - MMWR
https://www.cdc.gov/mmwr/volumes/66/wr/mm6615a2.htm?s_cid=mm6615a2_e
Restaurant Food Allergy Practices — Six Selected Sites, United States, 2014

Weekly / April 21, 2017 / 66(15);404–407

Chicken Meal Product Recalled Due to the Potential for Salmonella....in the Brownie

Conagra Brands is recalling its Chicken Nugget Meat products after the supplier of the Brownie mix informed the company of potential Salmonella contamination.

It may be unexpected that in a chicken meal product, the brownie would be the issue.  It is unclear whether the brownie had received a validated cooking process by the manufacturer - it may be fully cooked, or just partially cooked.  The directions indicate that the brownie is to be cooked by the consumer as part of the listed cooking instructions..but of course, how much can that be counted upon.  So as stated, the manufacturer is acting out of an abundance of caution.

USDA Recall Notice
https://www.fsis.usda.gov/wps/portal/fsis/newsroom/news-releases-statements-transcripts/news-release-archives-by-year/archive/2017/pha-042017
FSIS Issues Public Health Alert For Chicken Nuggets Meal Products Due to Possible Salmonella Contamination

Congressional and Public Affairs  Julie Schwartz  (202) 720-9113 Press@fsis.usda.gov

WASHINGTON, April 20, 2017 – The U.S. Department of Agriculture’s Food Safety and Inspection Service (FSIS) is alerting consumers that the brownie mix dessert included in the breaded chicken nugget meal trays produced by Conagra Brands, Inc., a Marshall, Mo. establishment, may be contaminated with Salmonella. FSIS is issuing this alert, which affects 110,817 pounds of frozen meals, out of an abundance of caution after the company notified FSIS that the source material used in the brownie mix may be contaminated with Salmonella.

FDA Issues Warning Letter To Company Because Proof of Corrective Action to Inspection Items Not Provided

FDA issued a Warning Letter to a Kansas City Company after the company failed to provide evidence or proof of corrective action following an FDA inspection.  So while the company stated in their response letter that corrective action was taken, they failed to provide proof of that corrective action.

While it is hard to know the circumstances involved in this case, it demonstrates what some FDA offices are looking for in terms of response to FDA inspirational observations.

KC Innovations, Inc 3/24/17
March 24, 2017
WARNING LETTER
https://www.fda.gov/ICECI/EnforcementActions/WarningLetters/2017/ucm549341.htm

FDA Issues Warning Letter to Bakery

FDA issued a warning letter to a California bakery for...a lot of stuff.

- No allergen control

- Poor cleaning - residual raw dough present after cleaning (and we all know this creates a Salmonella / E. coli growth opportunity).

- Leaky roofs - source of Salmonella and moisture

- Poor pest control - presence of insects, poor protection against entry

- Poor personal hygiene practices - people not wearing hair protection
- Improper labeling

With FSMA, bakeries may be getting more attention than in the past.  Because products are generally considered low risk, they have not received the scrutiny of higher risk products.  However, with issues from allergens to Salmonella in flour/dough, they are not risk free.


Nobel Bakery, Inc. 3/16/17

https://www.fda.gov/ICECI/EnforcementActions/WarningLetters/2017/ucm549608.htm
WARNING LETTER
March 16, 2017
WL# 19-17
Norik Nikogosyan, President/Co-Owner
Nobel Bakery, Inc.
5638 Cahuenga Blvd.
North Hollywood, CA 91601-2103

Bagged Salad Mix Recalled After Dead Bat Found in Bag

Walmart is recalling their Marketside Spring Mix Salad after the supplier "Fresh Express was notified that extraneous animal matter was allegedly found in a single container of the salad".   That extraneous matter was a dead bat.

While of course, everyone worries about rabies, but this would be an extremely low risk.  Rabies virus is an enveloped virus and does not survive in the environment well if at all. While there have been some rare, laboratory-created instances of it be transmitted through aerosol with depleted oxygen, this is really a non-factor.  The bigger risks are the normal foodborne pathogens that can be carried by bats, including Campylobacter, Listeria, Salmonella, Shigella, and Yersinia as well as some more exotic bacterial types.  Depending on where the bat entered the system would determine the amount of dissemination of these types of organisms.

Now how does bat get into a bag?  If not intentionally placed there by someone, and one had to guess....it would most likely come into the packaging area of the processing plant at night.  The greens are chopped and washed, so unlikely that it came in the loads of produce (unless some component was not chopped).  More likely, this flew into the plant at night when doors were left opened and took refuge in the equipment.  If this were the case, it occurred after sanitation.  When the greens started flowing, the little dude was crushed and loaded into the bag.  All a guess of course, but if true, would probably be in one of the bags from early in the production run..  Prevention....keeping doors shut at night, especially dock doors. X-ray equipment would have likely found this if in place.

FDA Recall Notice
https://www.fda.gov/Safety/Recalls/ucm551649.htm
Precautionary Recall of a Limited Quantity of Organic Marketside Spring Mix Salad is Announced by Fresh Express
For Immediate Release
April 8, 2017

Frozen Peas Recalled Due to the Potential for Listeria Contamination

The grocery outlet Aldi is recalling bagged frozen peas after their supplier, Lakeside Foods, notified them of potential Listeria contamination.

While proper cooking would eliminate Listeria, concern would be used in an application where uncooked peas were used, such as a salad.  Freezing during storage and shipment prevents growth, however, if thawed and held at refrigeration temperature or warmer, there can be growth which increases the risk.

FDA Recall Notice
https://www.fda.gov/Safety/Recalls/ucm551132.htm
In Association with Lakeside Foods, Inc., ALDI Voluntarily Recalls Season’s Choice Frozen Sweet Peas
For Immediate Release
April 4, 2017