Wednesday, May 11, 2016

Walnuts Recalled Due to Listeria

A Woodstock, NJ company is recalling various Walnut products purchased from Gibson Farms after a sample of that product tested positive for Listeria monocytogenes.   This comes after another recall last week for sunflower seeds, although there does not appear to be any real connection.

Makes you wonder whether people will start testing the heck out of nut products for Listeria?  These products, because of low moisture / water activity, will not support the growth of Listieria.  And because they are produced in a dry environment, one would expect that environmental contamination would be minimal.  That being said, one would expect levels to be very low.

The biggest risk for these nuts would be if they were added as an ingredient to a product that supported growth.  And depending on the level, which would be expected to be very low, would only be a risk to those with a highly impaired immune system.

With two recalls, more research is needed to understand how Listeria is getting onto nuts, the levels present, and what real risk it poses.


FDA Recall Notice

http://www.fda.gov/Safety/Recalls/ucm500345.htm
United Natural Trading LLC Announces Voluntary Recall of Walnuts
For Immediate Release
May 10, 2016

Hoijicha Tea Recalled Due to Salmonella in Ingredient

Frontier Natural Product Co-op based in and a self proclaimed 'major supplier in the booming natural products industry', is recalling Organic Hojicha Tea due to potential to be contaminated with Salmonella. The recall indicates the recall was initiated after an ingredient tested positive for Salmonella. (While it seems the supplier did the testing, it is hard to determine from how the notice was written.)..

So what is Hojicha tea? Good question.  Well, Hojicha tea is a roasted tea that is more mild and has less caffeine. The roasting process makes the tea leaves reddish in color and gives the tea a ' a toasty, slightly caramel-like flavor'. Because of the lower caffeine level, it is often served with dinner.

So how would Salmonella get in the Hojicha?  Another good question.  If the tea supplier was responsible, and being the leaves were roasted, it would have to be a case of cross contamination in the post-roasting environment.


FDA Recall Notice
http://www.fda.gov/Safety/Recalls/ucm500342.htm
Frontier Co-op Initiates Voluntary Recall of Organic Hojicha Tea Due to Possible Health Risk

CRF Vegetables Leads to Recall of Fried Rice Product Which Leads to Recall of Chicken Fried Rice Product

In a series of recalls following the CRF vegetable recall - Ajinomoto Windsor, Inc recalled its fried rice products because they had CRF as a supplier of the vegetables used in the rice mixes.  This then triggered Garland Ventures LTD, a Garland, Texas establishment to recall 114,870 pounds of chicken fried rice products.  Both items are considered not ready-to-eat.

FDA Recall Notice
http://www.fda.gov/Safety/Recalls/ucm499858.htm
Ajinomoto Windsor Recall of Products Related to CRF Frozen Vegetable Recall
For Immediate Release
May 7, 2016

Friday, May 6, 2016

Sunflower Seed Recall Forces a Large Cascade of Recalls

After SunOptima issued a recall for Listeria in sunflower seed, a number of their customers issued recalls.  Probably more to come?

One this that would be good to know is how the sampling / testing occurred after product had shipped and was utilized by their customers.

Recalls listed below:

Related Frozen Foods Recalls Point to Weakness in Supply Chain Controls - Only as Good as Your Supplier's Supplier

Two recalls for Listeria have been announced in wake of the CRF frozen produce recall, with probably more to come,   One is from ConAgra Foods for organic frozen corn and peas sold under the Trader Joe's and Watts Brother labels.  The other issued recall was by a Texas firm that is recalling fresh corn relish and bean salad.  There will no doubt be more recalls to come as companies evaluate their supply chain.

At the heart of this is a very complex supply chain. CRF and Oregon Potato, two frozen food companies based in the Northwest are ground zero.  The problem is that these companies produce product not only for retailers, but also for other manufactures through sales of bulk frozen product.  What happens is this...as these seasonal produce items are harvested, much of it goes into bulk.  Bulk allows manufacturers to repack product as needed to meet customer demand throughout the year. Within a given season, one company may pack more corn than they have sales for, so they sell bulk product to someone else who needs that product to fill their own orders.  These transfers occur throughout the year and allow companies to be efficient in meeting the demand of their customers.  That is the good part.

The problem arises when one of the companies has an issue, say Listeria, that then affects the whole chain.   For example, Company A is repacking some mixed vegetable product and needs to purchase bulk peas or onions form Supplier B to help fill the order..  Now Company A, who has a great internal Listeria program, purchases Supplier B who may or may not have a good Listeria Program.. Supplier B provides a COA showing that lot was good (Listeria negative).  But FDA makes a visit to Supplier B and in conducting environmental testing, they find Listeria in Supplier B's facility..  It could even be that Supplier B sold product to another company who is then implicated in an outbreak that traces back to Supplier B.  In these cases, Company A must conduct a recall.

This can even go further back.  Supplier B was a little short on onions and purchased onions from Supplier C to help fill their order to Company A. And it is found that Supplier C has an issue.  That issue now becomes a problem for Supplier B as well as Company A.  And if Company A is producing product for 10 different retailers, now you have a whole lot of retailers having to recall product.  And if Supplier C was also selling bulk product to two other repacking companies who were producing product for a dozen more retailers, we can easily see how this can expand.

It is difficult to ensure that suppliers are adequately controlling risk, it can even be harder to make sure that the supplier's supplier is adequately controlling risk.  Unfortunately, as logistics / purchasing people look to take advantage of co-packing opportunities, the true cost of risk control may not be considered.  These costs can include extensive product testing, on-site visits, insistence that supplier institute aggressive Listeria control programs, etc.  To be fair, Listeria control was probably not on many people mind when these deals were made.  However, moving forward, it must become a part of the picture.


FDA Recall Notices
http://www.fda.gov/Safety/Recalls/ucm499623.htm
Company Announcement
When a company announces a recall, market withdrawal, or safety alert, the FDA posts the company's announcement as a public service. FDA does not endorse either the product or the company.
Watts Brothers Farms Organic Mixed Vegetables, Organic Super Sweet Corn, And Organic Peas And Trader Joe's Organic Super Sweet Corn Recalled Because Of Possible Health RiskFor Immediate Release

Wednesday, May 4, 2016

Nut Products Recalled After Sunflower Seed Supplier Notifies of Potential Listeria Contamination

Tree House Foods is recalling a wide variety of snack bars and nut / trail mixes after receiving notification from their supplier that the sunflower seed may contain Listeria monocytogenes.  Sun Optima, a Canadian firm, is also recalling sunflower seed products.

Sunflower seed would be considered a low risk product since they would not support growth, however the ingredient would be added as a RTE ingredient.

 
PRN Newsire
http://www.prnewswire.com/news-releases/treehouse-foods-issues-voluntary-product-recall-due-to-possible-health-risk-300262111.html
TreeHouse Foods Issues Voluntary Product Recall Due to Possible Health Risk

Case of Intentional Contamination in Michigan - Man Sprays Salad Bars with Chemical Mixture

In Michigan, a person was arrested after intentionally contaminating salad bars in local restaurants with a chemical mixture that included mouse poison.  There have been no injuries reported.

This is a reminder that intentional contamination can occur and that employee in food establishments must always be on the lookout.
 
 
Michigan Department of Agriculture and Rural Development News Release
Advisory: Consumers Urged to Throw Away Potentially Contaminated Foods
Agency: Agriculture and Rural Development

Chicken Nuggets Recalled Due to Foreign Material

Foster Poultry is recalling 220,000 lbs of chicken nuggets because of the potential for foreign material - blue plastic and black rubber.  The problem was discovered due to consumer complaints received by the company.

So far this year there have been a number of recalls due to foreign materials inclusion in product including another cook poultry product last month.  These are extremely expensive mistakes that may not be given their due when complaints are received.  These recalls should be a siren to evaluate consumer complaints and ensure that corrective action is being completed.

  
FSIS News Release
Foster Poultry Farms Recalls Poultry Products Due To Possible Foreign Materials Contamination
Class I Recall 033-2016
Health Risk: High Apr 29, 2016
 

Important Points in FSMA Final Rule on Sanitary Transportation of Human and Animal Food

Earlier this month, FDA issued the FSMA Final Rule on Sanitary Transportation of Human and Animal Food.  What are some interesting points you should know?

This rule defines transportation as “any movement of food in commerce by motor vehicle or rail vehicle” and establishes requirements for sanitary transportation practices applicable to shippers, loaders, carriers by motor vehicle and rail vehicle, and receivers engaged in food transportation operations.  The rule address vehicles and transportation equipment; transportation operations; training; records; and waivers.

The goal is to ensure that practices are in place that prevents food from becoming adulterated during transport from such issues as failure to control temperatures or cross contamination or cross contact (allergens) from inadequate cleaning.  

The rule makes the shipper responsible for compliance to the rule.  The shipper is defined as the one who arranges for the transportation of food by the carrier. The shipper could be the manufacturer or a freight broker. By rule, the shipper  must develop and implement procedures for required parameters such as temperature control and cleanliness of the vehicle. The shipper can transfer some of this responsibility to the ‘loader’ or the ‘carrier’ based upon contractual agreement. They must have documentation to demonstrate this.

The rule is not prescriptive in that FDA does not establish mandatory procedures; rather it allows industry to use best practices to do this. So there are no regulatory requirements for continuous temperature monitoring, or the sharing of documentation for each load, or how a truck should be cleaned. Rather, it requires the shipper determine what is best in order for that food to be transported without becoming adulterated.

While there are some exemptions from the rule for food that is transported, such as farm activities, most other transport is covered including intra-company transport and food destined for food banks.

What about food that arrives and is out of temperature?  According to the rule "An inconsequential failure by a carrier to meet the shipper's temperature control specifications will not necessarily create a per se presumption that the affected food has become adulterated. However, if a person subject to this rule becomes aware of an indication of a possible material failure of temperature control or other conditions that may render the food unsafe during transportation, the person must take appropriate action to ensure that the food is not sold or otherwise distributed, unless a determination is made by a qualified individual that the temperature deviation or other condition did not render the food unsafe. Failure to take such action may render the food adulterated."

For Loaders, those who put product onto the trucks, they must check the vehicle for sanitary condition and ensure proper temperature control prior to loading.

For receivers, those who unload the product, they must ensure that the product was not temperature abused and intact. 

Carriers, those transporting product, must meet conditions established by the shipper – to include having the right equipment to meet sanitary and temperature requirements. The must also provide cleaning as required.

When carriers have responsibilities put on them by the shippers, their employees must be trained about potential food safety problems and basic sanitary practices. This must be documented.

Here is a link to the final rule.