Cookie Dough Company Shuts Down in Light of Listeria Contamination Issue

Aspen Hills, the cookie dough manufacturer with a Listeria contamination issue has decided to shut its operations.  In October, Aspen Hills product was found to contain Listeria by Blue Bell.  The company announced a recall which caused a number of customer companies to announce recalls. At which time FDA conducted an investigation and later issued a Warning Letter.

The Des Moines Register
http://www.desmoinesregister.com/story/money/business/2017/02/02/iowa-cookie-dough-supplier-shuts-down-after-listeria-outbreak/97401586/
Iowa cookie dough supplier shuts down after listeria outbreak
Associated Press 12:09 p.m. CT Feb. 2, 2017

NC Company Recalls Pimento Spread for Listeria Contamination

A North Carolina company is recalling it's pimento spread after NC Department of Agriculture discovered Listeria monocytogens in a random sample.  Product was shipped to 5 different states and there have been no reported illnesses.

At this time, the company is recalling only the lot where the State found the positive sample.  As seen in so many cases where there was Listeria monocytogenes contamination, the company will need to expand the recall if the facility is found not to have good controls in place.  If the issue is related to a specific ingredient used in this specific lot, then it may be just this lot.  However, if it is a equipment contamination issue or a contaminated ingredient used in multiple products, then there may be an expansion of this recall.

FDA Recall Notice
http://www.fda.gov/Safety/Recalls/ucm539701.htm
Ruth’s Salad Charlotte NC is Recalling Ruth’s Original Pimento Spread 7 oz Because of Possible Health Risk. May Contain Listeria Monocytogenes
For Immediate Release
February 2, 2017

Super Bowl, Chicken Wings and Salmonella

During Super Bowl Sunday, people will eat approximately 1.3 billion chicken wings.  Food service outlets such as Buffalo Wild Wings and Wing Zone will sell 2 to 4 times the amount they normally sell.  For many consumers watching the game at home, they will prepare their own wings, probably for the first time.

Just as we worry about turkey preparation at Thanksgiving, chicken wing preparation on Super Bowl Sunday becomes a concern for foodborne illness.  Why?

• Chicken parts have been found to contain more Salmonella than whole chickens.  While Salmonella is a concern, Campylobacter actually has a higher prevalence on chicken.
• Food service operations will be handling a lot more chicken wings than they normally handle. This may increase the risk of undercooking or cross contamination during handling especially at peak times (such as an hour or two before kickoff).
• People cooking chicken wings at home may also undercook them or contaminate them through mishandling.  This risk is increased when 1) people are doing it for the first time, 2) people are unskilled in the art of chicken wing preparation,  3) people are working with a larger quantity than they are normally use to handling, 4) people have enjoyed one-too-many adult beverages, and 5) a combination of these factors.

Now, we can't let the worry of bacterial contamination stop us from enjoying eating chicken wings during the Super Bowl and (although it would have been much more enjoyable if guys wearing the Black and Gold were playing), and we certainly don't want to have post-game worship sessions with the porcelain throne.  So here are some simple measures:

• Make sure you wings are cooked. When cooking them yourself, check with a thermometer to ensure all wings have reached an internal temperature of 165F or higher..  When purchasing, make sure there is no pink and that the meat is not rubbery.  Better overcooked than undercooked.
• If undercooked, do not eat.  The large amount of alcohol consumption will not save you and may reduce your ability to resist that savory, burning flavor.
• If you have not cooked wings before, consider buying fully cooked wings and then all you have to do is properly reheat.  
• If ordering wings at a foodservice establishment, whether ordering to eat there or to-go, order early. This will help you avoid the rush, and give you time to take corrective action if not properly cooked. 
• If making wings, cook them earlier in the day,....before your guests arrive, before you consume beverages, and while you can concentrate on what you are doing.  With this, be sure to check the temperature and use clean surfaces for the cooked wings.

Other things to remember when handling food...., Keep foods at the right temperature if you will be serving for a number of hours...keep hot foods hot (>140F) and cold foods cold (<40F).  Make sure leftovers get into the refrigerator.  Do not let foods, especially cooked meat, sit out at room temperature for more than a hour or two.  Clean as you go to help prevent cross contamination.

USDA News Release
https://www.usda.gov/wps/portal/usda/usdahome?contentid=2017/01/0011.xml&navid=NEWS_RELEASE&navtype=RT&parentnav=LATEST_RELEASES&edeployment_action=retrievecontent
Beat Foodborne Illness this Super Bowl

FDA Releases Draft Guidance to Assist Sprout Operations Comply with FSMA

FDA released a draft guidance to help sprout operations comply with FSMA regulations. 

The issue with sprouts is that the same conditions that allow the sprouts to grow from seeds also allows bacteria present on the seed to grow, and if these are pathogenic bacteria and the sprouts are eaten raw, then illnesses can occur.  One of the keys is sanitizing the beans before beginning the sprouting process to eliminate any pathogenic bacteria.

FDA Constituent Update
http://www.fda.gov/Food/NewsEvents/ConstituentUpdates/ucm536958.htm
FDA Announces Draft Guidance to Help Sprout Operations Comply with Produce Safety Rule
Constituent Update
January 19, 2017

Whole Foods Shuts Down Regional Kitchens

Whole Foods is closing its last three regional kitchens, choosing to move to a "supplier network to create some of the high-quality prepared foods sold in our stores".  As you may recall, the Whole Foods Evert, MA facility received a Warning Letter from the FDA this past summer for a number of minor violations.  Whole Foods has stated that the closures are due to new strategy to streamline operations and thus does not appear to be related to the FDA inspection issues.

The Statesman
http://www.mystatesman.com/business/whole-foods-closing-regional-kitchens-trimming-500-jobs/2cOj6rJ3la5LfwFvS9QcKO/
Whole Foods closing 3 regional kitchens, trimming 500 jobs
business
By Gary Dinges - American-Statesman Staff

CDC Report - 2016 Outbreak of Pathogenic E. coli O157:H7 Associated with Dough Mix

In this week's MMWR, CDC reviews the 2016 outbreak or E. coli O157:H7 associated with a dough mix.  There were 13 people in 9 different states who became ill.  Eight of those people were hospitalized, and two developed HUS (hemolytic uremic syndrome - a condition that can lead to loss of kidney function). 8 of these individuals ate a desert pizza made iwht the mix while one other ate bread sticks made with that dough.

Government inspectors sampled 88 samples of the dough mix at the restaurants and 6 samples of the dry dough mix at the manufacturer and did not find this strain of E. coli, (although strains of  identified non-O157 STEC were found.)

Flour is a raw agricultural commodity, and while level of pathogens such as E. coli and Salmonella are normally very low, there are times when sufficient pathogens can be present to cause illness.  While it seems not one was affected from eating the pizza with this dough, the investigators felt that the thicker desert pizza may not have been cooked as thoroughly.  And when people spread flour on surfaces, such as when working dough, this flour may then get upon other foods.

It is important for not only consumers, but also foodservice operations to treat flour as potentially contaminated.  This means cooking dough thoroughly, cleaning up spilled flour as well as flour spread on surfaces so that it does not come in contact with ready-to-eat foods, and of course, not eating raw dough.

CDC - MMWR
https://www.cdc.gov/mmwr/volumes/66/wr/mm6603a6.htm?s_cid=mm6603a6_e
Notes from the Field: Multistate Outbreak of Escherichia coli O157:H7 Infections Linked to Dough Mix — United States, 2016

Bottled Beer Recalled for Potential for Broken Glass

Sierra Nevada is recalling a number of beer types in 36 states that are supplied out of their North Carolina processing facility after a glass defect was discovered that could result in glass pieces in the bottle.

There are a number of issues that can occur in glass, although they are very rare and are using inspected out by the glass manufacturer. The defect can be in the finish area where the cap is applied. The diameter may be small where the filler nozzle cracks the glass as it enters the bottle, or the finish may be weak or cracked, allowing it to chip during filling or capping. There can be glass inclusions - spikes or swings - that can break during the filling or handling process. Glass bottle manufactures have a number of quality checks in place to prevent these types of issues.

With an issue of loss carbonation and chipping, the issue would probably be in the finish area where the cap is applied.

Sierra Nevada Company Website

http://sierranevada.com/qualitymatters

January 22, 2017 | 12:40PM PT

Simple Errors Lead to Allergen Related Recalls

Two recent recalls are a reminder how simple mistakes can lead to allergen recalls. In one case, the wrong label was placed on the product. In the other case, the wrong product got into the bags, probably from insufficient clean-out.

It is required that foods having two or more ingredients list those ingredients including allergens. The two most common (and simple) errors are that 1) the wrong labels are put on the product and 2) the wrong product gets into the package. In the first of these two recalls, egg salad was labeled as chicken salad. In the other, bags of animal cracker cookies had other types of cookies in the bag. Neither issue resulted in illness (except perhaps for the plant manager or the quality manager who had to deal with the recall). However, both recalls have cost, in terms of time to deal with the issue and those associated with locating and retrieving product.
A bread company is recalling bread because milk was left off the ingredient statement.

Too often companies look at tight labeling controls as draconian, requiring personnel to do more than they need to do, but in the end, this extra precaution can save a lot of time and money.

USDA Recall Notice
https://www.fsis.usda.gov/wps/wcm/connect/FSIS-Content/internet/main/topics/recalls-and-public-health-alerts/recall-case-archive/archive/2017/rnr-007-2017
Willow Tree Poultry Farm, Inc. Recalls Chicken Salad Products Due To Misbranding
Class III Recall 007-2017
Jan 18, 2017
Congressional and Public Affairs  Veronika Medina   (202) 720-9113

Warning Letter Issued to Manufacturer of RTE Cookie Dough Contaminated with Listeria

FDA issued a warning letter to Aspen Hills, the manufacturer of ready-to-eat (RTE) cookie dough that was used in ice cream. Aspen Hills conducted a recall of the product after the FDA audit, and along with that, a number of manufacturers who used their product as an ingredient, also issued recalls, including Blue Bell.

FDA found 4 positive Listeria monocytogenes (LM) samples. They appear to be zone 2 and 3 samples. Interesting is that we see that the zone 3 samples - wheels and ladders - are typical types of samples that scream Listeria is on the move in the facility. From the report ((b)(4) redacted text):

• On the second stair/rung of the ladder well leading to the elevated control room. This ladder is adjacent to the (b)(4) used on the cookie dough (b)(4).
• On the wheels of the pallet jack used to move food products within the production room. The pallet jack was located in the (b)(4) of the production room adjacent to the (b)(4) at the time of sampling.
• On the basket located in the (b)(4), which is adjacent to the (b)(4) where the exposed cookie dough receives (b)(4).
• In the (b)(4), which is adjacent to the (b)(4) where the exposed cookie dough receives (b)(4).

FDA saw that the firm was seeing Listeria put was not aggressive in cleaning it up. The firm found 10 positive environmental LM samples and one positive product samples

"indicates that your firm is not taking aggressive action to identify harborage sites for L. monocytogenes, to deep clean your facility effectively, and to prevent finished product contamination."

The isolates from the facility were stated as all being genetically the same. This indicates an organism that has become well adapted to that facility.

• As far as GMP issues which would contribute to cross contamination:
• Spraying of the floor with hoses while product was not covered (1a)
• Residue on the floor with pallet jacks and forklifts running through it. (1b)
• Poor employee practices with regard to protecting clothing and boots from cross contamination. (1c)
• Sparying floor and drain with overspray hitting equipment (1d)
• Inadequate cleaning of a scale used to weigh pasteurized egg (2a)
• Rust and missing bolts on processing equipment (3)

Preventing these issues is the goal of FDA's new draft guidance for Listeria control in facilities that manufacture RTE products. It comes down to putting good practices in place, monitoring the environment and thus how well those practices are working, and then having a seek-and-destroy mentality with regard to Listeria.

FDA Warning Letter

http://www.fda.gov/ICECI/EnforcementActions/WarningLetters/2017/ucm536757.htm

Aspen Hills, Inc. 1/10/17