FDA Investigation of Almond Butter Facility Involved in Salmonella Outbreak

The FDA Investigation report on the nSpired Natural Foods facility was issued. The facility was responsible for a Salmonella outbreak in August of this year where 4 people were reported to have fallen ill. The company subsequently conducted a recall of almond butter and peanut butter products.

For ease of reading, the contents of the FDA investigation were reprinted below.  If you had to summarize it, one would say that the facility floors and equipment was not cleanable due to cracks and poor welds.  Build up on equipment was noted and other procedures such as handwashing and sanitation were lax.   Of course, Salmonella was discovered in environmental samples.

This is a good learning tool for facilities where post process contamination can be a concern.

 

OBSERVATION 1

Failure to manufacture foods under conditions and controls necessary to minimize the potential for growth of microorganisms and contamination.

Specifically,

Two environmental sub-samples (INV 858387) collected on 7/16/2014 within Bakery ____ during tbe manufacturing of dried pasteurized almonds lot 5461, were determined to be positive for Salmonella. The locations of the sub-samples are listed below:

                Sub 175 Floor below cooling tower, east side, northern floor surface
                Sub 188 Floor below cooling tower, west side, southern floor surface

Trucking Industry Deploying Tracking Technology in Preparation of FSMA

 The trucking industry has begun to consider the impact of the Food Safety Modernization Act (FSMA) on their operations.  In order to comply, there will be greater need to track, monitor and record their loads, especially temperatures of refrigerated loads.

Trucking Info
http://www.truckinginfo.com/channel/fleet-management/article/story/2014/10/trailer-tracking-and-food-safety.aspx
Fleet Management
Trailer Tracking and Food Safety
New regulations will make tracking technology even more prevalent.
September 2014, TruckingInfo.com - Department
by Jim Beach, Technology Editor - Also by this author

Trailer tracking technology has been around a number of years, with a growing number of refrigerated and other food-related carriers deploying the technologies. But upcoming federal regulations will make it even more important.

“Trailer tracking was used as a ‘throw-in,’ but now if you aren’t tracking trailers, you are behind the curve,” says Chris MacDonald, vice president sales, StarTrak business for Orbcomm. MacDonald estimates that up to 80% of the top 100 fleets use trailer-tracking technologies. “The ROI comes from having the ability to effectively manage your trailer community in a more cost-effective way.”

For refrigerated carriers, industry estimates say that about a third of all refrigerated units on the road use some type of telematics, says Mark Fragnito, product manager, telematics, for Carrier Transicold. “The number of refrigerated fleets that use telematics systems has been steadily growing.”

The Cost of Foodborne Illness for Each of the Major Pathogens

 The USDA Economic Research Service issued a series of cost estimates for the various types of pathogens such as Listeria, Salmonella, and Norovirus.

According to these estimates, the cost of foodborne illness exceeds $15 billion, and this does not include industry associated costs of recalls, loss in brand equity, etc.


USDA - ERS
http://www.ers.usda.gov/data-products/cost-estimates-of-foodborne-illnesses.aspx#48498

Cost Estimates of Foodborne Illnesses


The Cost Estimates of Foodborne Illnesses data product provides detailed data about the costs of major foodborne illnesses in the United States, updating and extending previous ERS research. This data set includes:
Detailed identification of specific disease outcomes for foodborne infections caused by 15 major pathogens in the United States
Associated outpatient and inpatient expenditures on medical care
Associated lost wages
Estimates of individuals’ willingness to pay to reduce mortality resulting from these foodborne illnesses acquired in the United States.

Minnesota Company Recalls Meat Meals after Listeria Positive Test

A Minnesota company is recalling meat and poultry meal products after USDA testing found a sample of the product to be positive for Listeria.  No illnesses have been reported.

The company then indicated that through their own internal testing, they found that the roasted red potatoes were positive for Listeria. These roasted red potatoes were supplied by another company, but no information was listed for the name of that company.
 
 
USDA News Release
Minnesota Firm Recalls Meat and Poultry Products for Possible Listeria Contamination
http://www.fsis.usda.gov/wps/portal/fsis/topics/recalls-and-public-health-alerts/recall-case-archive/archive/2014/recall-068-2014-release
Class I Recall 068-2014
Health Risk: High Oct 8, 2014

Congressional and Public Affairs  Lauren Kotwicki
(202) 720-9113

WASHINGTON, Oct. 08, 2014 – Buddy’s Kitchen, a Burnsville, Minn. establishment, is recalling approximately 62,488 pounds of meat and poultry products due to possible contamination with Listeria monocytogenes, the U.S. Department of Agriculture’s Food Safety and Inspection Service (FSIS) announced today.

Raw Pet Food Recalled for Salmonella...Again

Raw pet food is being recalled after testing by a state laboratory found a sample of the product to be positive for Salmonella.  No illnesses have been reported.

Yeah, it is raw pet food...is that a surprise to be contaminated with Salmonella?  This is not the first recall for this company, nor the second. http://pennstatefoodsafety.blogspot.com/2014/05/raw-pet-food-recalled-due-to-postive.html



FDA Recall Notice
http://www.fda.gov/Safety/Recalls/ucm416452.htm
Bravo Recalls Select Chicken and Turkey Pet Foods Because of Possible Salmonella Health Risk

Contact Consumer: 866-922-9222

FOR IMMEDIATE RELEASE - September 26, 2014 - (Manchester, CT) Bravo of Manchester, CT is recalling select lots of Bravo Turkey and Chicken pet foods for dogs and cats because they have the potential to be contaminated with Salmonella. Salmonella can affect animals eating the products and there is risk to humans from handling contaminated pet products, especially if they have not thoroughly washed their hands after having contact with the products or any surfaces exposed to these products.

Investigative Report on Foodborne Outbreak at Food Safety Conference in Baltimore

 An investigation of an foodborne illness outbreak occurring at the Food Safety Summit's Conference in Baltimore this past April indicates that the cause of the illness was Clostridium perfrignens associated with the Chicken Marsala dish.  In all, some 216 illnesses were reported with 146 reporting that they ate the Chicken Marsala dish.

While there was no smoking gun, there were a number of issues that may have led to the outgrowth of this sporeforming pathogen.  As you know, spores of Clostridium perfringens will survive cooking, and if that product is temperature abused, the spores will germinate and the organism will multiply very rapidly.

The issues revolved around temperature measurements during holding of the food.  The recommendations in the report provide good guidance for operations to prevent such outbreaks.

From the report:

Recommendations for event A and all event organizers and Caterer A and all foodservice facilities:1.) Ensure that internal food temperatures are measured at the conclusion of cooking and during the hot holding process.
 a. Temperatures should be taken while the food remains inside the hot holding cabinets at one hour intervals and from multiple locations of the food trays on different shelves.
b. Food handlers should record the range of temperatures (versus a single temperature) as observed on log sheets. Food must maintain 135°F at all times after cooking and prior to service.
c. Obtain representative (multiple sites, mix of locations on tray, such as center, corners, edges) temperature measurements of all food trays before serving time.

2.) Report immediately to management or the person in charge when any food temperatures are below the required holding temperatures.

3.) Corrective action, as specified in the facility’s approved HACCP plan, must be taken when food measures less than the 135°F critical limit.

4.) Maintain detailed temperature logs.
a. Retain detailed internal temperature logs of any cold and hot held food every hour for all locations and all serving lines;
b. Log both internal and external temperature readings for all refrigeration units every 2‐4 hours to ensure that potentially hazardous foods do not exceed regulated time and temperature requirements.

Maryland Department of Health
http://dhmh.maryland.gov/docs/Outbreak%202014-119%20FINAL_with%20Attachments_v3.pdf
SUMMARY REPORT
OUTBREAK 2014-119

September 2014

Office of Infectious Disease Epidemiology and Outbreak Response
Prevention and Health Promotion Administration
Maryland Department of Health and Mental Hygiene

INTRODUCTION
On April 11, 2014, the Baltimore City 311 system received 3 reports of illness from attendees of Conference A. A 4th report was received on April 15. All of the reports were from conference attendees who also worked in the same building at another work location. The reporters stated that they, and several coworkers who also attended Conference A, became ill with diarrhea between April 8 and April 10. The attendees suspected that lunch served on April 9 was the source of the illnesses. All 4 reports were assigned in the 311 system to Baltimore City Health Department’s (BCHD), Bureau of Environmental Health, Environmental Inspection Services (EIS) Food Control Section. On April 16, BCHD, EIS identified that these reports were related and informed BCHD’s Office of Acute Communicable Diseases (ACD). An outbreak investigation was initiated on April 16 by BCHD. BCHD notified the  Maryland Department of Health and Mental Hygiene (DHMH) Division of Outbreak Investigation on April 16. Subsequently, the response proceeded as a joint state‐local outbreak investigation.

Recall of grilled chicken due to positive Listeria tests

 Foster Farms is recalling 40,000 lbs of grilled chicken strips due to the potential to be contaminated with Listeria.  The contamination was discovered by company testing.  No illnesses have been reported.

The grilled chicken was packaged in 3.25lb packages and shipped to Costco locations in ID, MT, UT, CO, TX, LA, CA, and Hawaii.  According to the news report - "While some of the product was set aside and held, the product subject to this recall was inadvertently shipped," it said."    Oops, that is not good.

But the Reuters article below also shoves this statement into the article - "The recall comes amid revelations that major U.S. poultry firms are administering antibiotics to their flocks far more pervasively than regulators realize, posing a potential risk to human health."

 It is a long stretch to say that antibiotic usage and post process Listeria contamination are linked.  Vegetative pathogens such as Salmonella and Listeria are eliminated in the cooking process.  The contamination in the plant would be a post process addition, and from what we have seen in past cases, this contamination would be more likely to be a facility related issue rather than in incoming bird issue.

Huffington Post
http://www.huffingtonpost.com/2014/09/26/chicken-recall-frozen-grilled-listeria-foster-farms_n_5890416.html
Nearly 40,000 Pounds Of Foster Farms Chicken Recalled Due To Listeria ContaminationReuters
Posted: 09/26/2014 4:12 pm EDT Updated: 09/26/2014 4:59 pm EDT
SEATTLE, Sept 26 (Reuters) - California-based poultry giant Foster Farms is recalling nearly 40,000 pounds of frozen grilled chicken due to Listeria contamination, the Department of Agriculture said on Friday.

Foster Farms shipped the breast strips produced on Aug. 5 from Farmerville, Louisiana, to many U.S. states, USDA's Food Safety and Inspection Service (FSIS) representative, Benjamin Bell, said.

Renewal Time for FDA Biennial Food Facility Registration

 It is time to renew your food facility registration for the FDA


FDA Constituent Updates
http://www.fda.gov/Food/NewsEvents/ConstituentUpdates/ucm416121.htm
Food Facility Biennial Registration Renewal
Constituent Update

September 26, 2014

Food facilities required to register with FDA must renew their food facility registrations this year during the period beginning on October 1, 2014 and ending on December 31, 2014. FDA encourages food facilities to renew their registrations early on in the three-month renewal period.

Updated Proposal for FSMA Animal Feed Reg Relaxes Requirements for Food Companies Supplying Waste for Feed

The FDA announced some changes in the proposed rule for  Preventive Controls of Animal Food.

One of the biggest changes was reducing the requirements on food companies that provide their waste products for animal feed.  Basically, you would not need a HACCP based system, just controls to prevent chemical and physical contamination.

Human food processors already complying with FDA human food safety requirements, such as brewers, would not need to implement additional preventive controls or Current Good Manufacturing Practice regulations when supplying a by-product (e.g., wet spent grains, fruit or vegetable peels, liquid whey) for animal food, except for proposed CGMPs to prevent physical and chemical contamination when holding and distributing the by-product (e.g., ensuring the by-product isn’t co-mingled with garbage).

They also are making the cGMP requirements more applicable to the type of feed being produced.  However, like the Human Foods updated proposal, they are looking at the possibility of adding language to affect product testing, environmental control, and supplier control.


FDA Website
http://www.fda.gov/Food/GuidanceRegulation/FSMA/ucm366510.htm
FSMA Proposed Rule for Preventive Controls for Animal Food
Establish Current Good Manufacturing Practice and Hazard Analysis and Risk-Based Preventive Controls for Food for Animals
Based on FDA outreach efforts and public comments, the FDA is proposing a number of revisions to its proposed rule on preventive controls for animal food that are more flexible and less burdensome in key areas.